Secure pallets ensure safe product transportation and handling, protecting workers and preventing damage to goods. Make logistics easier with these tips for securely loading products on pallets.

Select the Right Pallet

The pallet is the foundation of the load, so it’s crucial to ensure it is in good shape and the right type for the application. Wood, plastic, and metal pallets have different load capacities, so consider the products’ weight, size, and dimensions when selecting a pallet.

Additionally, inspect the pallet for signs of damage or weakness, and do not use damaged pallets. Cracks, protruding fasteners, and loose components in the pallet can compromise the load and cause damage or injury.

Create a Symmetrical Stack

The next tip for securely loading pallets is to create a symmetrical stack. Uniform stacking makes the pallet load stable and safer to move and store.

Load the pallet evenly to distribute weight across the whole pallet. Place heavier items on the bottom and use a stacking pattern, such as column-aligned, brick, or interlocking, to create uniform stacks efficiently.

Tip: Improve Stacking With Palletizing Equipment

Palletizing equipment automatically orients and stacks products. One of the key benefits of palletizing equipment is that it improves stacking consistency over manual handling. Depending on product volume, you may want to use an automatic palletizer in your packaging line.

Use Load Restraints

Load restraints include straps, dunnage, and shrink wrap, and these items reduce the risk of the load shifting during transportation and handling. Use industry-approved load restraints rated to secure the weight and dimensions of each load.

Apply the restraints with a method that meets your workplace’s performance standards. For example, you can strap a pallet by running straps under the pallet’s front and back runners and then from left to right. Use a tensioner to tighten the straps.

Tip: Use Corner and Edge Protectors

Sharp edges and rough surfaces on the load can hinder the restraints’ effectiveness. Use corner and edge protectors to prevent puncturing shrink wrap or straps.

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